Arc Robot Welding Cell

What is a Arc Robot Welding Cell ?

An Arc Robot Welding cell with the six-axis robot as the core, such as MIG/MAG Arc welding system.

It integrated automated production unit composed of Welding Fixtures, welding torch, combined with Welding Controllers, cleaning Reamer, safety protection, cooling system, and electrical control equipment.

The entire turnkey delivery solution is specifically designed for the continuous welding of long weld seams on metal part.

What are components of Arc Robot Welding Cell ?

Welding Robot : Main element of the welding cell, normally it’s a vertical series structure to responsible for manipulating the welding torch to execute spatial orientation and directional movement, included

a. Controller : it’s the “central nervous” of robot, serve crucial functions as interaction, perception, control and decision-making

b. Teach Pendant : it’s primary interface for human-machine interaction, used for manual operation of robots, programming, jogging, touch screen, system diagnosis and status confirmation, etc.

Welding Controller : Responsible for controlling the entire welding process, including setting welding parameters, monitoring the welding process and conducting fault diagnosis, etc.

Welding Torch : The end tool of the arc welding robot for performing welding. It connects the welding machine, wire feeder, water and gas lines, wire transportation, protective gas, and conducts electricity to generate an arc for melting the metal, thus directly completing the welding of metal parts.

Torch Reamer : It can regularly clean the splatter from the welding gun nozzle, trim the welding wire, and apply anti-splatter liquid to ensure stable arc initiation and welding quality.

Welding Fixture : Welding fixtures are the key tools in the welding process that ensure the precise and stable position of the part.

Their design is closely integrated with the welding process requirements, providing a firm support and positioning for the part, thereby ensuring the accuracy and quality of the welding joint.

PLC Controller :  It’s the overall central control system of the entire Robot Welding Cell, coordinating the automatic and orderly movement of all equipment, while also taking into account process control, safety protection, fault monitoring, and data interaction.

HMI Touch Screen: The HMI touch screen serves as the main operation display screen for the entire welding workstation. Workers do not need to operate complex PLC programs. They can simply use the touch screen to start or stop the equipment, adjust the welding process, view production output, handle faults, and control all the automatic equipment within the Robot Welding Cell.

Water path system: The circulating cooling water continuously cools the arc welding torch, preventing the components from being damaged by high temperatures and ensuring the equipment can perform continuous welding operations for a long time.

Air path system:The welding protective gas is conveyed to isolate the air and ensure the quality of the weld seam. At the same time, it provides the driving gas source for all the pneumatic mechanisms of the workstation.

Fencing: The safety fence is a Robot Welding Cell security protection device that isolates the human-machine interface, prevents injuries to worker, has a door lock interlock shutdown function, and also blocks the flying welding slag and isolates debris.

It is a self-unit cell to automate the welding process, a advanced assembly automation solutions for Tier 1, Tier 2 , Tier 3 manufactures of automotive manufacturers,automotive manufacturers,transportation, equipment manufacturing, construction machinery, metallurgical industry, aerospace, and military manufacturing around the world.

Pursue to support customer to improve quality and productivity and run high-performance manufacturing solutions by Welding Cell and Welding Fixture.